varioJOIN®
Semi-automatic device for thermal direct joining of metal with plastic
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Flexible and secure metal-plastic connections
varioJOIN® is the versatile system platform for automated joining of metal and thermoplastic components. Whether components are inserted manually by an operator or automatically by a handling system, varioJOIN® ensures a reliable, repeatable, and cost-efficient joining process. Using the innovative hyJOIN® thermal hybrid joining technology, the system creates strong, media-tight, and recyclable connections between metal and thermoplastic materials. Individual adjustments to different geometries are enabled through component-specific holders, joining tools, and flexible system configurations.
Scalable solutions for every requirement
The varioJOIN® series offers a wide range of modular system designs and configurations – tailored to component size, geometry, and handling needs. From small assemblies to large industrial structures, varioJOIN® provides the optimum solution for your production, enabling efficient, high-speed, and sustainable joining processes across industries such as automotive, electronics, new energy, and consumer goods.
Technical Features of varioJOIN® – automated metal-plastic joining system
Stand-alone machine
Fully integrated metal-plastic joining system, only media connection required
Optimized performance
Fast cycle times, space-saving design, and maximum reliability for industrial use
Flexible loading
Individual, exchangeable workpiece carriers enable quick adaptation to different component geometries
Component handling options
Manual loading by operator or fully automated with robotic handling systems
Integrated process monitoring
Continuous control of joining parameters ensures quality, efficiency, and reproducibility
Seamless system integration
Connection to higher-level PLCs and manufacturing execution systems (MES)
Modular configuration
Scalable system architecture for high flexibility, future upgrades, and customized production setups
